Vibration Monitoring Market Size & Growth Analysis to 2030

The global vibration monitoring market size was accounted at around USD 2 billion in 2024 and anticipated to grow at robust CAGR of over 7% during the forecast period from 2025 to 2030. The market is witnessing robust growth, driven by the increasing need for predictive maintenance and the rise in industrial automation. As industries strive to reduce unplanned downtimes and optimize operational efficiency, vibration monitoring has become a crucial tool for detecting machinery faults before failures occur. The integration of advanced sensors, wireless technology, and cloud-based analytics has significantly improved the accuracy and accessibility of vibration data. Moreover, the growing adoption of the Industrial Internet of Things (IIoT) has enabled real-time monitoring and remote diagnostics, making vibration monitoring systems more versatile and essential across various sectors.

Key industries such as oil & gas, energy & power, automotive, and aerospace are the primary adopters of these systems due to their need for high reliability and safety standards. While North America currently leads the market in terms of adoption, the Asia-Pacific region is expected to witness the highest growth rate due to rapid industrialization and increasing investments in smart manufacturing. The market is segmented by components (hardware, software, services), system types (embedded systems, analyzers, meters), and end-use industries, offering diverse opportunities for vendors and investors. As awareness of equipment health management continues to grow, the vibration monitoring market is poised for sustained expansion in the coming years.

Market Snapshot:

Market Drivers:

The global vibration monitoring market is experiencing significant growth, primarily driven by the increasing adoption of predictive maintenance strategies across various industries. By continuously monitoring machinery vibrations, companies can detect anomalies indicative of potential failures, thereby reducing unplanned downtime and maintenance costs. This proactive approach is particularly valuable in sectors such as manufacturing, oil and gas, and energy, where equipment reliability and operational efficiency are critical. The shift from traditional preventive maintenance to predictive maintenance is enhancing asset lifespan and optimizing operational processes. ​

Technological advancements are further propelling the market, with the integration of wireless technologies and the Internet of Things (IoT) transforming vibration monitoring practices. Wireless systems offer easier installation and greater flexibility compared to traditional wired systems, facilitating real-time data collection and remote diagnostics. This connectivity allows for comprehensive analysis across multiple machines and platforms, enabling more informed decision-making. As industries increasingly recognize the benefits of these advanced monitoring solutions, investments in vibration monitoring technologies are expected to rise, supporting the market’s continued expansion.

Market Trends:

Integration of IoT and AI Technologies

One of the most transformative trends in the vibration monitoring market is the integration of Internet of Things (IoT) and Artificial Intelligence (AI) into monitoring systems. IoT-enabled sensors are now capable of collecting real-time vibration data from equipment located in various industrial settings, including remote or hazardous environments. This continuous data stream allows for seamless condition tracking without manual intervention.

AI plays a crucial role by analyzing this vast amount of data using machine learning algorithms that detect subtle changes in vibration patterns. These changes could indicate the early stages of mechanical faults such as imbalance, misalignment, or bearing failures. A notable advancement came in 2023 when POLYN Technology launched VibroSense, a neuromorphic AI chip designed specifically for vibration sensors. This chip enables on-edge data processing, minimizing latency and power consumption while offering faster and smarter decision-making capabilities. Together, AI and IoT are enabling a shift toward fully automated, self-diagnosing maintenance systems.

Adoption of Wireless and Portable Monitoring Devices

Traditional wired vibration monitoring systems, while accurate, come with significant installation and maintenance challenges, especially in large-scale industrial environments. To overcome these limitations, industries are increasingly adopting wireless and portable vibration monitoring solutions. These devices eliminate the need for complex wiring, reduce installation time, and offer enhanced flexibility for monitoring rotating and non-rotating machinery in hard-to-reach areas.

Wireless systems are especially useful in sectors like oil & gas, mining, and wind energy, where machines are often located in remote or difficult-to-access places. These portable devices can also be easily transferred between different machines, making them cost-effective and adaptable to changing maintenance schedules. Additionally, many of these devices now include Bluetooth or Wi-Fi connectivity, allowing data to be streamed directly to cloud platforms or handheld devices for real-time diagnostics.

Shift Towards Condition-Based Maintenance (CBM)

A fundamental shift is occurring in industrial maintenance strategies—from preventive maintenance (based on scheduled intervals) to condition-based maintenance (CBM). Unlike preventive maintenance, CBM involves performing maintenance only when specific indicators show signs of declining performance or potential failure. Vibration monitoring is a cornerstone of CBM, as it provides critical insights into the mechanical health of machines.

This trend is being driven by the growing realization that scheduled maintenance can be inefficient and costly, especially when equipment is in good working condition. CBM, enabled by continuous vibration analysis, ensures that repairs are made only when necessary, reducing maintenance costs, minimizing machine downtime, and extending the operational lifespan of assets. Many organizations are now incorporating CBM into their asset management strategies to gain a competitive edge and improve overall equipment effectiveness (OEE).

Emphasis on Data Analytics and Big Data

As vibration monitoring systems generate increasing volumes of data, the importance of advanced data analytics and big data solutions has grown significantly. Companies are leveraging analytics tools to interpret complex vibration data, uncover hidden patterns, and generate actionable insights. These insights help identify root causes of machine failure and predict future malfunctions with high accuracy.

Big data platforms are particularly valuable in facilities that operate hundreds of machines. By aggregating and analyzing historical and real-time data, maintenance teams can build predictive models and visualize trends across entire plants or enterprises. The rise of centralized dashboards and AI-powered analytics tools means decision-makers can now view the health of all machinery at a glance and prioritize maintenance based on criticality and risk.

Market Opportunities:

​The global vibration monitoring market presents significant growth opportunities, driven by technological advancements and increasing industrial demands. The integration of Artificial Intelligence (AI) and the Internet of Things (IoT) into vibration monitoring systems is enhancing predictive maintenance capabilities. AI algorithms analyze real-time vibration data to detect anomalies and predict equipment failures, enabling proactive maintenance and reducing downtime. This advancement is particularly beneficial in industries such as manufacturing, oil and gas, and energy, where equipment reliability is critical. ​

Additionally, the development of wireless and portable vibration monitoring solutions is expanding market opportunities. These systems offer flexibility and ease of installation, making them suitable for monitoring equipment in remote or hard-to-reach locations. Wireless solutions reduce the need for extensive cabling and allow for real-time data transmission, facilitating timely maintenance decisions. The adoption of these technologies is growing across various sectors, including automotive, aerospace, and power generation, as industries seek to enhance operational efficiency and safety. ​

A recent development highlighting these trends is the launch of VibroSense by POLYN Technology in March 2024. This neuromorphic front-end solution leverages NASP technology to analyze in-tire vibration data with 95% accuracy. The innovation enhances driving safety by informing systems such as Advanced Driver-Assistance Systems (ADAS) and Anti-lock Braking Systems (ABS) about road conditions, while optimizing tire monitoring power efficiency. This advancement underscores the growing importance of AI and IoT integration in vibration monitoring applications across various industries.

Market Restraints:

The global vibration monitoring market faces several restraining factors that could hinder its growth. One of the primary challenges is the high initial investment required for implementing advanced vibration monitoring systems, especially for small and medium-sized enterprises (SMEs). These systems often involve expensive sensors, software, and infrastructure, making them cost-prohibitive for organizations with limited budgets. Additionally, the complexity of integrating these systems into existing machinery and the need for specialized skills to interpret vibration data can further increase operational costs. Furthermore, concerns over data security, particularly when using cloud-based systems for real-time monitoring, can deter companies from fully embracing these solutions. These barriers may slow the adoption of vibration monitoring technologies, particularly in industries with tight budget constraints or in regions where advanced infrastructure is limited.

Market Segment Insights:

By Component:

The global vibration monitoring market is bifurcated into component, monitoring process, system type, end-use industry, and geography. On the basis of component, the hardware sub-category dominated the market in 2024. Hardware, including vibration sensors such as accelerometers, velocity sensors, and displacement sensors, forms the foundation of vibration monitoring systems. These sensors are essential for collecting data from machinery and equipment, detecting changes in vibration patterns that could indicate potential failures. The demand for high-precision and durable sensors is driven by industries that rely heavily on equipment uptime, such as manufacturing, energy, and oil & gas. As companies adopt more sophisticated predictive maintenance strategies to avoid unplanned downtime and costly repairs, the need for advanced hardware that can detect even the smallest vibration abnormalities has become critical. Additionally, innovations in wireless and portable sensor technologies have further fueled the growth of this segment, offering flexibility and reducing installation costs for companies.

While software and services are growing rapidly due to the increasing need for data analytics and remote monitoring, hardware remains the dominant segment due to its crucial role in data acquisition. The growing reliance on real-time condition monitoring across various industries like automotive, aerospace, and power generation continues to drive demand for vibration sensors. Furthermore, the hardware segment benefits from technological advancements, such as the integration of IoT-enabled sensors and wireless capabilities, which make the hardware even more versatile and cost-effective. As companies aim to improve operational efficiency and reduce maintenance costs, hardware solutions are expected to maintain their dominant position in the market, with the adoption of sensors expanding across diverse applications.

By End-Use Industry:

On the basis of end-use industry, the global vibration monitoring market is bifurcated into oil & gas, power generation, mining & metals, chemicals, automotive, aerospace, food & beverages, and other. The oil & gas industry dominated the global market in 2024. This sector has been the largest adopter of vibration monitoring systems due to the high cost of machinery and the critical nature of maintaining operational uptime. Equipment such as pumps, compressors, turbines, and drilling rigs in the oil and gas industry are often under high stress and operate in harsh, remote environments. Monitoring vibrations in these systems helps detect early signs of wear, misalignment, and mechanical failure, which can prevent costly breakdowns and catastrophic failures. As the industry faces increasing pressure to optimize production efficiency and ensure safety, vibration monitoring plays a key role in proactive maintenance, reducing unscheduled downtime, and improving the overall reliability of equipment.

The demand for vibration monitoring in the Oil & Gas industry is further driven by the expansion of offshore oil projects, where the need for continuous, reliable machinery operation is even more critical. The high operational and repair costs of offshore drilling rigs and production platforms make predictive maintenance essential. By detecting potential failures early, companies can take corrective actions before equipment breakdowns occur, saving both time and money. With the increasing adoption of advanced sensor technologies, wireless communication, and cloud-based systems, the oil and gas industry is expected to continue to dominate the vibration monitoring market in the coming years, particularly as it strives to improve the efficiency of its complex operations.

The vibration monitoring market research report presents the analysis of each segment from 2020 to 2030 considering 2024 as the base year for the research. The compounded annual growth rate (CAGR) for each respective segment is calculated for the forecast period from 2025 to 2030.

Historical & Forecast Period

• 2020-23 – Historical Year
• 2024 – Base Year
• 2025-2030 – Forecast Period

Market Segmentation:

By Component:

• Hardware
  • Vibration Analyzer
  • Vibration Meter
  • Accelerometers
  • Proximity Probes
  • Velocity Sensors
  • Vibration Transmitters
  • Others
• Software
• Services

By Monitoring Process:

• Online Vibration Monitoring
• Portable Vibration Monitoring

By System Type:

• Embedded Systems
• Vibration Analyzers
• Vibration Meters

By End-Use Industry:

• Oil & Gas
• Power Generation
• Mining & Metals
• Chemicals
• Automotive
• Aerospace
• Food & Beverages
• Others

By Region:

• North America
• Europe
• Asia Pacific
• Latin America
• Middle East & Africa

Regional Analysis:

Geographically, the North America dominated the global vibration monitoring market in the benchmark year 2024, driven by its robust industrial base and early adoption of advanced technologies. The region’s industries, including oil and gas, power generation, automotive, aerospace, and manufacturing, heavily rely on machinery and equipment maintenance. The emphasis on predictive maintenance, operational efficiency, and digital transformation propels the demand for vibration monitoring systems. Furthermore, the integration of IoT, AI, and cloud computing in industrial operations enhances the adoption of vibration monitoring solutions. North America’s leadership is also attributed to substantial investments in infrastructure and a strong focus on minimizing downtime and maintenance costs across various sectors.​

A significant development underscoring North America’s dominance is Rockwell Automation’s acquisition of ASEM S.p.A. in May 2020. ASEM, an Italy-based provider of digital automation technologies, offers a range of Industrial PCs (IPCs), Human-Machine Interface (HMI) hardware and software, remote access capabilities, and secure Industrial IoT gateway solutions. This acquisition enhances Rockwell Automation’s Control & Visualization hardware and software portfolio, enabling the company to deliver high-performance, integrated automation solutions. By integrating ASEM’s expertise, Rockwell Automation strengthens its position in the North American market, particularly in sectors like oil and gas, power generation, and manufacturing, where vibration monitoring plays a crucial role in ensuring equipment reliability and minimizing downtime.

Competitive Landscape:

Some of the prominent market players operating in the global vibration monitoring market are Emerson Electric Co., Parker Hannifin Corp, Siemens AG, Baker Hughes Company, and Honeywell International Inc. Companies are exploring markets by expansion, new investment, the introduction of new services, and collaboration as their preferred strategies. Players are exploring new geography through expansion and acquisition to gain a competitive advantage through joint synergy.

Key Companies:

• Emerson Electric Co.
• Parker Hannifin Corp
• Siemens AG
• Baker Hughes Company
• Honeywell International Inc.
• Rockwell Automation, Inc.
• SKF Group
• Rexnord Corporation
• PCB Piezotronics Inc.
• Schaeffler Technologies AG & Co. KG

Key Questions Answered by Vibration Monitoring Market Report

• Global vibration monitoring market forecasts from 2025-2030
• Regional market forecasts from 2025-2030 covering Asia-Pacific, North America, Europe, Middle East & Africa, and Latin America
• Country-level forecasts from 2025-2030 covering 15 major countries from the regions as mentioned above
• Vibration monitoring submarket forecasts from 2025-2030 covering the market by component, monitoring process, system type, end-use industry, and geography
• Various industry models such as SWOT analysis, Value Chain Analysis about the market
• Analysis of the key factors driving and restraining the growth of the global, regional, and country-level vibration monitoring markets from 2025-2030
• Competitive Landscape and market positioning of top 10 players operating in the market